Category · Collar Protection

Collection: Collar / Hole Protection

Built for
Pre-Loading Hole Protection
Cones keep drill cuttings, water, and debris out
Products 1
Hole size coverage 3" – 12.25"
Both stages covered Pre-load + In-load
Showing 1 product

Collar and hole protection is the work that happens at the top of the blast hole — keeping the hole loadable between drilling and charging, and keeping the loaded column intact during the shot. The collar zone is where most preventable blast problems start: drill cuttings and water falling back into the hole, stemming blowing out the top instead of going into the rock, flyrock at the collar that puts crews and equipment at risk, and uphole emulsion that slumps before the cap fires.

MTi GROUP's collar/hole protection range covers both stages of the work. Before loading, the Collarcone Hole Saver caps the hole — an injection-moulded plastic cone that keeps cuttings, rocks, and water out so you're not re-drilling the same hole twice. During loading, BLASTBAGS™ create a collar air deck that reduces flyrock and overpressure; BLASTBALL™ seals wet holes against water at the collar; SLUMPSTOPPA™ holds emulsion in underground upholes. Hole size coverage 3" – 12.25" (76 – 311 mm).

What the Collar Zone Actually Costs You

  • Re-drilled holes — when cuttings or water fall back in, the hole has to be re-drilled or hand-cleaned before loading
  • Flyrock at the collar — stemming that doesn't hold sends rock airborne; collar air decks reduce this dramatically
  • Air overpressure — stemming that blows out increases noise and surface disturbance complaints
  • Wet-hole emulsion loss — water in the collar can dilute or wash out emulsion before the charge is set
  • Uphole emulsion slump — gravity works against the collar in upholes; emulsion drops back down before gassing completes

Two Stages, Different Tools

Pre-loading: the Collarcone Hole Saver is the dedicated product for the gap between drilling and loading. Injection-moulded, UV-stabilized, MTi Green high-visibility, with built-in downline clips. Sits at the top of the hole and blocks fall-back from drill cuttings, rocks, and rainwater.

In-loading: the BLASTBAGS™ range (SOLO, EVO, AERO, ACE II, original ACE) creates a sealed air deck at the collar that holds the stemming column and reduces blowouts. BLASTBALL™ does the same with a hermetic bladder rated for wet conditions. SLUMPSTOPPA™ holds emulsion in upholes during charging so the column doesn't slump back down to the collar.

Documented Results from the Collar Zone

Sites using MTi GROUP collar air deck and stemming retention products have documented up to 70% flyrock reduction on boundary blasting rows (West Africa gold mine) and 11% less explosive per hole at a Powder River Basin coal operation. The cost of the collar protection kit is a fraction of what one bad collar costs in re-drills, flyrock incidents, or wasted explosive.

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Detailed Comparison

Collarcone Hole Saver - Collar Protection - MTi USACollarcone Hole Saver BLASTBAG SOLO self-inflating blast hole plug with dual aerosol cartridgesBLASTBAG™ SOLO BLASTBAG™ EVO - BLASTBAGS™ - MTi USABLASTBAG™ EVO BLASTBAG™ AERO - BLASTBAGS™ - MTi USABLASTBAG™ AERO BLASTBAG™ ACE II - BLASTBAGS™ - MTi USABLASTBAG™ ACE II BLASTBALL™ - Stemming Plugs - MTi USABLASTBALL™ SLUMPSTOPPA™ - In-Hole Accessories - MTi USASLUMPSTOPPA™
StagePre-loadIn-loadIn-loadIn-loadIn-loadIn-loadIn-load
What It Does at the CollarHole cap — blocks drill cuttings, rocks, and water from falling inCollar air deck — seals the top of the column to hold stemmingCollar air deck with fewer SKUs (two sizes cover most holes)Collar air deck for underground upholes — caps the top of the holeChemical-inflation collar air deck — no aerosol DG, no metalWet-hole collar sealing — inflates against the hole wall in waterHolds emulsion column near the collar in underground upholes
Hole Size Range3" – 12.25" / 76 – 311 mm4.5" – 12.25" / 114 – 311 mm4" – 9⅞" / 100 – 250 mm2.5" – 12.25" / 64 – 311 mm3" – 10⅝" / 76 – 270 mm2.5" – 8" / 64 – 203 mm2.5" – 4.5" / 64 – 115 mm
MechanismInjection-moulded plastic cone, sits at the collarAerosol self-inflate, 2-speedAerosol with variable pressure sleeveCompressed air (service air lines)Chemical reaction (non-DG)Hermetic bladder + nylon webbing, compressed airPolymer bristles (gas-permeable)
Best ForOpen pit and quarry holes between drilling and loadingProduction benches, surface flyrock reductionSurface crews wanting simpler stockingUnderground sites with service airSites with strict storage rules or metal-detector conveyorsWet holes, breakthroughs, cracked groundUnderground emulsion upholes

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When to pick each
Collarcone Hole Saver

Pick the Collarcone when the hole has to sit between drilling and loading without filling with cuttings, water, or rocks. Injection-moulded plastic cone — 20% lighter than rotationally-moulded competitors, UV-stabilized, MTi Green for high visibility. Built-in downline clips. Five sizes: 3"–4½" closed, 4"–5½" closed, 6½"–8" closed, 9"–9¾" open, and 9¾"–12¼" open. The dedicated product for pre-loading hole protection — no other product on this page does this job.

BLASTBAG™ SOLO

Pick BLASTBAG™ SOLO when you're on surface benches and want a collar air deck that holds stemming, cuts flyrock at the collar zone, and ships under aerosol DG rules. Single-operator deploy in ~30 seconds. Two-speed actuator for slow or fast inflation. Sizes 4.5" to 12.25" (114 – 311 mm). The most-used aerosol gas bag worldwide.

BLASTBAG™ EVO

Pick BLASTBAG™ EVO when you want a collar air deck without the SKU sprawl. Two sizes — Hawk (4"–6") and Eagle (6"–9⅞") — cover most surface holes. Aerosol with a pressure sleeve that controls inflation speed. Same collar-zone benefits as SOLO, fewer decisions on the bench.

BLASTBAG™ AERO

Pick BLASTBAG™ AERO when you're underground with service air on the level. Compressed-air operated, dual-bladder, snap-on AB-C coupling for fast install. Works in any direction — caps upholes, plugs downholes, holds collars. Sizes 2.5" to 12.25" (64 – 311 mm). Non-DG. Best-seller for underground collar work.

BLASTBAG™ ACE II

Pick BLASTBAG™ ACE II when aerosol storage rules are tight or you're running metal-detector conveyors that throw false trips. Chemical-reaction inflation — no aerosol, no metallic components, non-DG. Same collar air-deck performance as SOLO and EVO. Sizes 3" through 10⅝" (76 – 270 mm).

BLASTBALL™

Pick BLASTBALL™ when the collar zone is wet, cracked, or has breakthroughs. The only inflatable on this page rated for deployment through water. Hermetic bladder with tire-strength nylon webbing handles -58°F to 185°F. Lower it through water on a drop line, inflate with compressed air, and the collar is sealed. Sizes 2.5" to 8" (64 – 203 mm).

SLUMPSTOPPA™

Pick SLUMPSTOPPA™ when you're loading emulsion into underground upholes and the column wants to slump back down toward the collar before gassing completes. Polymer bristles hold the column where it belongs while letting emulsion gas through normally. Three sizes: 2.5"–3", 3"–4", 4"–4.5" (64 – 115 mm). The dedicated emulsion-slump solution for underground upholes.

ABOUT COLLAR/HOLE PROTECTION

The top of the hole decides the rest of the shot.

Hole cones, gas bags, wet-hole inflatables, and uphole emulsion retainers — the products that protect the collar zone between drilling and loading, and seal it during the shot. The Collarcone Hole Saver handles pre-loading. BLASTBAGS™, BLASTBALL™, and SLUMPSTOPPA™ handle in-loading. One collection, both stages.

70%
LESS FLYROCK AT BOUNDARY ROWS
West Africa gold mine (BLASTBAG™ collar air decks)
11%
LESS POWDER PER HOLE
Powder River Basin coal mine (BLASTBAG™ stemming retention)
BOTH STAGES, ONE COLLECTION

WHY IT WORKS

Collar and hole protection that keeps the top of the hole doing its job.

01

PRE-LOADING AND IN-LOADING

Two stages of collar work, one collection. The Collarcone Hole Saver caps the hole between drilling and loading — no cuttings, no water, no re-drills. BLASTBAGS™, BLASTBALL™, and SLUMPSTOPPA™ seal or retain the column during loading. Same supplier, same shipping, both jobs covered.

02

THE RIGHT PRODUCT FOR THE HOLE CONDITION

Dry surface bench → BLASTBAG™ SOLO or EVO. Underground service air → BLASTBAG™ AERO. Metal-detector conveyor → BLASTBAG™ ACE II. Wet hole or breakthrough → BLASTBALL™. Underground uphole emulsion → SLUMPSTOPPA™. Between drilling and loading → Collarcone. Match the product to the condition instead of forcing one tool everywhere.

03

DOCUMENTED FLYROCK REDUCTION

Sites using MTi collar-zone air decks have documented up to 70% flyrock reduction on boundary rows and 11% less explosive per hole through better stemming retention. The cost of a collar air deck or hole saver is a small fraction of what one bad collar costs in re-drills, flyrock incidents, or wasted explosive.