Collar and hole protection is the work that happens at the top of the blast hole — keeping the hole loadable between drilling and charging, and keeping the loaded column intact during the shot. The collar zone is where most preventable blast problems start: drill cuttings and water falling back into the hole, stemming blowing out the top instead of going into the rock, flyrock at the collar that puts crews and equipment at risk, and uphole emulsion that slumps before the cap fires.
MTi GROUP's collar/hole protection range covers both stages of the work. Before loading, the Collarcone Hole Saver caps the hole — an injection-moulded plastic cone that keeps cuttings, rocks, and water out so you're not re-drilling the same hole twice. During loading, BLASTBAGS™ create a collar air deck that reduces flyrock and overpressure; BLASTBALL™ seals wet holes against water at the collar; SLUMPSTOPPA™ holds emulsion in underground upholes. Hole size coverage 3" – 12.25" (76 – 311 mm).
What the Collar Zone Actually Costs You
- Re-drilled holes — when cuttings or water fall back in, the hole has to be re-drilled or hand-cleaned before loading
- Flyrock at the collar — stemming that doesn't hold sends rock airborne; collar air decks reduce this dramatically
- Air overpressure — stemming that blows out increases noise and surface disturbance complaints
- Wet-hole emulsion loss — water in the collar can dilute or wash out emulsion before the charge is set
- Uphole emulsion slump — gravity works against the collar in upholes; emulsion drops back down before gassing completes
Two Stages, Different Tools
Pre-loading: the Collarcone Hole Saver is the dedicated product for the gap between drilling and loading. Injection-moulded, UV-stabilized, MTi Green high-visibility, with built-in downline clips. Sits at the top of the hole and blocks fall-back from drill cuttings, rocks, and rainwater.
In-loading: the BLASTBAGS™ range (SOLO, EVO, AERO, ACE II, original ACE) creates a sealed air deck at the collar that holds the stemming column and reduces blowouts. BLASTBALL™ does the same with a hermetic bladder rated for wet conditions. SLUMPSTOPPA™ holds emulsion in upholes during charging so the column doesn't slump back down to the collar.
Documented Results from the Collar Zone
Sites using MTi GROUP collar air deck and stemming retention products have documented up to 70% flyrock reduction on boundary blasting rows (West Africa gold mine) and 11% less explosive per hole at a Powder River Basin coal operation. The cost of the collar protection kit is a fraction of what one bad collar costs in re-drills, flyrock incidents, or wasted explosive.