Category · Air Decking

Collection: Air Decking

An air deck is a sealed column of air inside the blast hole — placed between charges, or between the charge and the stemming — that redistributes explosive energy more evenly through the rock. The result: better fragmentation, less flyrock, and lower explosive cost per hole.

This collection covers every product that creates or supports an air deck. Inflatable BLASTBAGS™ for surface benches. Compressed-air BLASTBALL™ and BLASTBAG™ AERO for underground and wet conditions. Mechanical plugs for tunneling and narrow headings. Retention and measuring tools to make sure the air deck sits exactly where you put it.


Built for
Coal Overburden
Up to 11% less powder per hole
Products 13
Hole Size Coverage 1.75" – 12.25"
Showing 13 products
  • Depth Gauge - Measuring - MTi USA
    56 sizes
    Measuring 4.75 (4)

    Depth Gauge

    Durable tape measure for blast hole depth.

    56 sizes
    DG
    Temp
    SKU
    11-712
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  • MITIMEASURE Polyline - Measuring - MTi USA
    24 sizes
    Measuring

    MiTiMEASURE Polyline

    Precision measuring tool for any mining conditions.

    24 sizes
    DG
    Temp
    SKU
    11-029
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  • BLASTBAG SOLO self-inflating blast hole plug with dual aerosol cartridges
    Best Seller Aerosol
    4.5-12.25" · 6 sizes
    BLASTBAGS™ 5.0 (5)

    BLASTBAG™ SOLO

    Most used BLASTBAG™ in the world with dual speed inflation.

    Class 94.5-12.25" 6 sizes Best Seller Aerosol
    DG
    Class 9
    Temp
    SKU
    03-081
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  • ROCKRIVETS - Stemming Plugs - MTi USA
    5 sizes
    Stemming Plugs 4.5 (2)

    ROCKRIVETS

    Friction-based retention spider plug

    5 sizes
    DG
    Temp
    SKU
    01-108
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  • BLASTBAG™ EVO - BLASTBAGS™ - MTi USA
    Multi-fit Aerosol
    4-9 7/8" · 2 sizes
    BLASTBAGS™ 5.0 (5)

    BLASTBAG™ EVO

    Non-flammable aerosol BLASTBAG™. Two SKUs cover blast holes from 4" to 9 7/8".

    Class 94-9 7/8" 2 sizes Multi-fit Aerosol
    DG
    Class 9
    Temp
    SKU
    03-599
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  • ROCKRIVET Connector - Stemming Plugs - MTi USA
    1 size
    Stemming Plugs

    ROCKRIVET Connector

    Load pole connector for easy installation of ROCKRIVET and SLUMPSTOPPA.

    1 size
    DG
    Temp
    SKU
    01-147
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  • BLASTBAG™ AERO - BLASTBAGS™ - MTi USA
    Compressed Air Metal-Free Wet Holes
    3-12.25" · 2 sizes
    BLASTBAGS™ 5.0 (2)

    BLASTBAG™ AERO

    Air-operated blast hole plug. Two SKUs cover 2.5"–12.25". Non-DG. Fastest inflation.

    Non-DG3-12.25" 2 sizes Compressed Air Metal-Free Wet Holes
    DG
    Non-DG
    Temp
    SKU
    02-005
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  • BLASTBAG™ ACE II - BLASTBAGS™ - MTi USA
    Chemical Metal-Free Non-DG
    3-8" · 4 sizes
    BLASTBAGS™ 5.0 (3)

    BLASTBAG™ ACE II

    The non-metallic, non-dangerous goods BLASTBAG™ with push-latch inflation.

    Non-DG3-8" 4 sizes Chemical Metal-Free Non-DG
    DG
    Non-DG
    Temp
    SKU
    21-251
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  • MITIPLUG - Stemming Plugs - MTi USA
    2 sizes
    Stemming Plugs

    MITIPLUG

    Mechanical plugging device used in underground mining.

    2 sizes
    DG
    Temp
    SKU
    01-052
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  • SLUMPSTOPPA™ - In-Hole Accessories - MTi USA
    3 sizes
    In-Hole Accessories 5.0 (1)

    SLUMPSTOPPA™

    Maintains emulsion integrity in underground mining operations

    3 sizes
    DG
    Temp
    SKU
    01-008
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  • SPRINGLOCK - Stemming Plugs - MTi USA
    1 size
    Stemming Plugs

    SPRINGLOCK

    Ensures secure explosives placement in tunneling operations.

    1 size
    DG
    Temp
    SKU
    01-011
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  • BLASTBALL™ - Stemming Plugs - MTi USA
    3 sizes
    In-Hole Accessories 5.0 (2)

    BLASTBALL™

    Air-operated, robust plugging device for optimal underground mining.

    3 sizes
    DG
    Temp
    SKU
    05-004
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Air decking is a blast hole technique where a sealed pocket of air is placed inside the column — between two charges, or between the charge and the stemming — to redistribute explosive energy more evenly through the rock. Instead of filling the entire hole with explosives, you place a gas bag or mechanical plug at a set depth. When the charge fires, gases expand into the air pocket and push outward against the rock mass. The result: better fragmentation, less flyrock, and lower explosive cost per hole.

MTi GROUP's air decking range covers every product that creates or supports an air deck — inflatable BLASTBAGS™ in aerosol, chemical, and compressed-air models, mechanical stemming plugs for underground and tunneling, retention devices that hold the column where it belongs, and measuring tools that make sure the air deck sits at the right depth. Hole size coverage runs from 1.75 inches (45 mm) through to 12.25 inches (311 mm).

How Air Decking Works

Lower an inflatable bag or mechanical plug to your target depth in the blast hole, leaving a gap of air above the explosives. The device seals against the hole wall and creates an air pocket between the explosive column and the stemming. When the charge detonates, that pocket acts as a buffer — reflecting and redistributing the pressure pulse so the energy goes into breaking rock instead of venting up the column. You get better break from the same amount of explosive, or the same break from less.

What Crews Use Air Decking For

  • Pre-splitting — sharper wall control on the final row
  • Collar air deck — reduce explosive at the top of the hole, cut flyrock and air overpressure
  • Mid-column deck — split the charge for better fragmentation
  • Water barrier — seal the bottom of a wet hole so you can run ANFO instead of expensive blends
  • Crack and void sealing — block off cavities and old workings before loading
  • Column retention — hold emulsion in position in underground upholes
  • Toe deck — control energy at the bottom of the hole
  • Pit wall protection — reduce backbreak on final walls

Why Air Decking Cuts Explosive Cost

By replacing a portion of the explosive column with a sealed air pocket, you redirect detonation energy into the surrounding rock instead of wasting it pushing stemming up the collar. Documented results across MTi GROUP customers: explosive consumption reductions of 7% per hole on average, and up to 11% per hole at a Powder River Basin coal operation using BLASTBAG™ air decks. The cost of an air deck device is typically a fraction of the explosive savings on a single hole.

Surface, Underground, and Tunneling

Different mining environments need different air decking products. Surface benches usually run aerosol BLASTBAGS™ (SOLO and EVO) for fast, single-operator deployment. Underground development and back-stope holes use compressed-air BLASTBAG™ AERO or chemical BLASTBAG™ ACE II when service air isn't available. Tunneling and narrow headings use mechanical plugs like MITIPLUG and SPRINGLOCK that lock into the hole wall without inflation. Retention devices and measuring tools support all of the above by making sure the column stays in place and the air deck sits at the correct depth.

Detailed comparison
Side-by-side

Pick the right one.
Every time.

Detailed Comparison

BLASTBAG SOLO self-inflating blast hole plug with dual aerosol cartridgesBLASTBAG™ SOLO BLASTBAG™ EVO - BLASTBAGS™ - MTi USABLASTBAG™ EVO BLASTBAG™ ACE II - BLASTBAGS™ - MTi USABLASTBAG™ ACE II BLASTBAG™ AERO - BLASTBAGS™ - MTi USABLASTBAG™ AERO BLASTBALL™ - Stemming Plugs - MTi USABLASTBALL™ MITIPLUG - Stemming Plugs - MTi USAMITIPLUG ROCKRIVETS - Stemming Plugs - MTi USAROCKRIVETS SLUMPSTOPPA™ - In-Hole Accessories - MTi USASLUMPSTOPPA™
TypeInflatable bagInflatable bagInflatable bagInflatable bagInflatable plugMechanical plugRetention plugRetention device
Inflation / MechanismAerosol, 2-speed actuator (non-flammable, non-toxic)Aerosol, variable pressure sleeveChemical reaction (non-DG, no metal)Compressed air (service air lines)Compressed air via drop line, hermetic bladder + nylon webbingFlexible pilgrim-hat fins (no inflation)Collet-fin friction (rigid or semi-rigid)Polymer bristles + stainless spine (gas-permeable)
Hole Size Range4.5" – 12.25" / 114 – 311 mm4" – 9⅞" / 100 – 250 mm3" – 10⅝" / 76 – 270 mm2.5" – 12.25" / 64 – 311 mm2.5" – 8" / 64 – 203 mm2.5" – 4" / 64 – 102 mm3" – 9" / 76 – 230 mm2.5" – 4.5" / 64 – 115 mm
Surface / UGBothSurfaceBothUG specialist - bothBoth, wet-hole ratedUGBothUG
DG ClassClass 9Class 9Non-DGNon-DGNon-DGNon-DGNon-DGNon-DG
Best For Air DeckingThe most-used aerosol bag worldwide — single-operator, ~30 seconds per holeTwo SKUs cover most hole sizes — simpler stocking, fewer decisionsSites with strict storage rules or metal-detector conveyorsUnderground sites running service air — snap-on couplingWet holes, breakthroughs, cracks/voids — the only wet-hole-rated inflatableUnderground emulsion or ANFO upholes — column retention + air deck in oneRetains the charge column and creates a controlled air deck on trim and pre-split rowsEmulsion uphole loading — holds the column while letting gas through

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When to pick each
BLASTBAG™ SOLO

Pick BLASTBAG™ SOLO when you're running surface benches and want the most-used aerosol gas bag on the market. Self-contained, single-operator deploy, no extra gear — ~30 seconds per hole. Two-speed actuator lets you inflate slow or fast depending on the situation. Sizes from 4.5" to 12.25" (114 – 311 mm) cover every standard production hole. Class 9 DG — stores and ships under aerosol rules.

BLASTBAG™ EVO

Pick BLASTBAG™ EVO when you want aerosol convenience without the SKU sprawl. Two sizes — Hawk (4" – 6") and Eagle (6" – 9⅞") — cover most surface holes, so you stock less and make one decision on the bench instead of four. Single bladder seals against the hole wall; pressure sleeve controls inflation speed. Class 9 DG.

BLASTBAG™ ACE II

Pick BLASTBAG™ ACE II when storage or transport rules make aerosol products a hassle, or when you're running metal-detector conveyors that throw false trips. Chemical reaction inflation — no aerosol, no metal components, non-DG. Same air-deck performance as SOLO and EVO, just delivered through a controlled chemical reaction instead of pressurized gas. Sizes 3" through 10⅝" (76 – 270 mm).

BLASTBAG™ AERO

Pick BLASTBAG™ AERO when you're underground with service air lines available. Compressed-air operated, dual-bladder construction, snap-on coupling for fast connect/disconnect. Works in any direction — up holes, down holes, even underwater. Sizes 2.5" through 12.25" (64 – 311 mm). Best-seller in underground and the cleanest install when air is already on site. Non-DG.

BLASTBALL™

Pick BLASTBALL™ when the hole is wet or you've got breakthroughs and cracks to seal. The only inflatable in this collection rated for wet-hole deployment — lower it through water on a drop line, then inflate with compressed air. Reinforced rubber bladder with nylon webbing handles -58°F to 185°F (-50°C to 85°C). Sizes 2.5" to 8" (64 – 203 mm). Underground development specialist.

MITIPLUG

Pick MITIPLUG™ when you're loading emulsion or ANFO into underground upholes and need a mechanical plug that creates an air deck AND retains the column. Flexible pilgrim-hat fins fold back on insertion, then lock in place — and the fins let gas through. Revised design includes downline protection. Fits 2.5" to 4" (64 – 102 mm). The most popular plug for underground emulsion upholes.

ROCKRIVETS

Pick ROCKRIVET™ when you need to create a controlled air deck on a trim or pre-split row, or hold the charge column with maximum retention and downline pass-through. Collet-style fins bite the hole wall and don't walk, twist, or shift. Iron ore case study: 38% smaller P80 fragment size with ROCKRIVETS installed. Sizes 3" to 9" (76 – 230 mm), rigid for heavier loads, semi-rigid for tighter holes.

SLUMPSTOPPA™

Pick SLUMPSTOPPA™ when you're loading emulsion in underground upholes and need a gas-permeable retention device to hold the column without compromising the gassing reaction. Polymer bristles with a stainless steel spine hold the column while letting emulsion gas through. Fits 2.5" to 4.5" (64 – 115 mm). The dedicated emulsion-slump solution for underground upholes.

ABOUT AIR DECKING

Less powder. Better break.

Inflatable gas bags, mechanical plugs, and retention devices that hold an air deck inside the blast hole — the work that decides whether your blast energy goes into the rock or up the column. Used by drill-and-blast crews across surface, underground, tunneling, and civil operations to cut explosive consumption while maintaining or improving fragmentation.

11%
LESS POWDER PER HOLE
Powder River Basin coal mine (BLASTBAG™ air decks)
70%
Less Flyrock
West Africa gold mine (boundary blasting)
ENERGY WHERE IT BELONGS

WHY IT WORKS

Air decks that earn their keep on the bench.

01

A METHOD FOR EVERY HOLE

Four inflation methods, two mechanical plug designs, two retention devices. Aerosol when speed matters. Compressed air when service lines are already on site. Chemical reaction when DG rules are tight. Ball-style for wet holes and breakthroughs. Mechanical plugs for narrow headings and upholes. Match the air deck to the hole instead of forcing one product to do every job.

02

Less Powder, Better Break

Documented across MTi GROUP customers: up to 11% less powder per hole at a Powder River Basin coal operation, up to 70% flyrock reduction at a West Africa gold mine, and 38% reduction in P80 at a South America iron ore mine. The cost of the air deck device is a fraction of the explosive savings on a single hole.

03

SURFACE + UNDERGROUND READY

Every air decking application is covered. Surface benches and pre-split rows run aerosol BLASTBAGS™. Underground development uses compressed-air AERO and BLASTBALL™. Tunneling uses mechanical SPRINGLOCK. Uphole emulsion uses MITIPLUG™ and SLUMPSTOPPA™. ROCKRIVET™ handles trim and pre-split retention. One collection, every application.